Electrical Surge and protection


Electrical Basic Concept

Electrical Surge and protection


Electrical surge is important of understand the safety of electrical devices, here we are explained different definition of electrical surge and there classifications 

Electrical Surge

For the purposes of understanding this standard the following definitions apply.

 Upl Lightning Impulse Protective Level. The maximum permissible peak voltage value on the terminals of a protective device subjected to lightning impulses under specific conditions.

 Ups Switching Impulse Protective Level The maximum permissible peak voltage value on the terminals of a protective device subjected to lightning impulses under specific conditions

 Uaw Actual withstand voltage of an equipment or insulation configuration: Highest possible value of the test voltage that can be applied to an equipment or insulation configuration in a standard withstand voltage test.

 Ucw Co-ordination withstand voltage: for each class of voltage, the value of the withstand voltage of the insulation configuration in actual service conditions, the meets the performance criterion.

 Um Highest voltage for equipment: Highest value of phase-to-phase voltage (r.m.s value) for which the equipment is designed in respect of it insulation as well as other characteristics.

 Un Nominal voltage of a system: suitable approximate value of voltage used to designate or identify a system

Urw Required withstand voltage: test voltage that the insulation must withstand in a standard withstand voltage test to ensure that the insulation will meet the performance criterion when subjected to a given class of overvoltages in actual service conditions and for the whole service duration

 Us : Highest voltage of a system: highest value of the phase-to-phase operating voltage (r.m.s. value) which occurs under normal operating conditions at any time and at any point in the system

 Uw : Standard rated withstand voltage: standard value of the rated withstand voltage as specified in IEC 60071-1.


1 Surge protection

1.1 Surge protection is provided to protect equipment from damage caused by power system disturbances. Power system disturbances are increases or decreases in the system voltage or system frequency beyond the normal tolerances defined in IEC 60038.

1.2 Surge disturbances are described and classified by two significant physical characteristics. These include surge duration and surge magnitude. The surge or change in voltage on the power system can range from complete loss lasting seconds, minutes or even hours, to very high-magnitude, short-duration impulses of 50 or more times the normal system voltage lasting for no more than a few millionths of a second.

1.3 Coordination and protection of distribution apparatus shall be based upon limiting surge voltages to a suitable margin below equipment basic insulation levels. By taking proper measures to provide adequate protection against lightning and switching surges, equipment failures and plant outages due to these failures will be kept to a minimum. Surge protection shall be provided on all systems in accordance with IEC 60071-1 & 2 recommendations and IEC 60099 standards

1.4 Surge arresters and capacitors installed in hazardous areas shall meet all requirements of IEC 60079.

1.5 Proper lightning protection and grounding can prevent or minimize the occurrence of surges on a power system


2. Surge Sources and Characteristics

2.1 Surge Origin Location

All surges can be classified as external or internal to the power system. Surge location will impact on installation location, rating and classification of surge protective devices.  

2.1.1 External surges are those surges generated outside a facility and brought into the facility by overhead transmission lines. Lightning and utility switching surges are the most common external surge sources. Stored energy in transmission lines, long cable circuits, and large capacitors are the principal sources of utility switching surge energy. External surges are typically more severe but less frequent than internal surges.

2.1.2 Internal surges are generated within a facility by the users own equipment. Switching surges are the most common type of internal surge. Internal switching transients may be induced in wire line facilities when inductive equipment is turned off.

  2.2 Lightning Surge

 2.2.1 Surge Characteristics

 A lightning stroke current surge will have the form of a steep front wave that will travel away from the stricken point in both directions along the power system conductors. The surge is typically very short in duration and high in magnitude.

 2.2.2 Common Points of Entry and Impact to System.

 The mechanisms by which lightning surges enter a facility include:

 a. Indirect Lightning Strike

i. Nearby lightning strike produces electromagnetic fields that can induce voltages on the conductors of the primary and secondary circuits.

ii. Lightning ground current flow resulting from nearby cloud to ground discharges couples to facility by way of common ground impedance paths of the grounding network. This will cause voltage differences throughout the grounding network.

iii. Operation of a transformer primary gap-type arrester that produce surge voltages into the secondary circuit by normal transformer action.

b. Direct Lightning Strike

i. Lightning strikes to high-voltage primary circuits inject high currents into primary circuits. This in turn produces surge voltages by causing ground potential change, or causing primary conductor voltage surge. Some of this voltage couples to the secondary of service transformers and produces surge in low voltage ac power circuits.

ii. Lightning strikes to secondary circuits, resulting in very high currents and voltages.

 2.2.3 Surge Mitigation Techniques

a. In instances where the local industrial plant system is without lightning exposure, (without overhead lines) lightning surges are likely to be quite moderate. Application of surge arresters on the transformer primary can provide effective protection from surges that may come through step down transformers.

b. Properly rated surge arresters at the plant terminal of the incoming lines will usually reduce the over voltage to a level the terminal station apparatus can withstand

 

2.3 Switching Surge

 2.3.1 Surge Characteristics

 A surge generated by switching action will have the form of a steep wave-front transient over voltage when circuits are switched from one steady state condition to another.

2.3.2 Points of Origin and Entry to System

a. Switching devices which tend to chop the normal ac wave, for example thyristors, vacuum switches, current limiting fuses, and two or three cycle circuit breakers, force the current to zero. This accelerates the collapse of the magnetic field around the conductor and generates a transient over voltage.

 b. Switching phenomena can be grouped into two categories; internal switching transients and external switching transients.

i. Internal switching transients may be induced in wire line facilities when inductive equipment is turned off. In these cases, the parameters, for example the amplitude of the switching current and the stored energy, are known. Switching surge voltage magnitudes can be calculated. This information can then be used to prepare surge protective device requirements.

ii. External switching transients may be induced in wire line facilities by means of capacitive or inductive coupling when switching occurs in nearby power systems.

c. Examples of switching operations that can produce voltage transients include:

i. Minor switching of loads within the system, for example process pumps, HVAC equipment, heaters and transformers.

ii. Periodic transients (voltage notches) that occur each cycle during the commutation in electronic power converters for example adjustable speed drives (ASD), and un-interruptible power supplies (UPS).

iii. Multiple re-ignitions or re-strikes during switching operation. Air contactors or mercury switches can produce surge voltages with amplitudes several times greater than system voltage.

iv. Power system switching, for example capacitor bank, and grid switching. Examples of switching operations that can produce voltage transients include switching of loads within the system, for example process pumps, HVAC equipment, heaters, and transformers.